Green Circuits specializes in reliable heavy copper PCBs for power-critical applications like solar panels, automotive systems, and HVAC. With over 20 years of expertise, we offer tailored solutions, fast turnarounds, and design assistance to meet ti....
PCB design is the foundation of successful PCBA manufacturing. At Green Circuits, we combine 25+ years of expertise with advanced tools like Orcad and Altium to deliver rapid, reliable designs. With 30+ designers offering 24-hour support, we ensure s....
During the current pandemic, services that our day-to-day survival and safety rely upon have been exempt from closures. These ‘Essential Services’ include life-saving services provided by doctors, nurses, military and first responders. Additional ess....
Silicon Valley's PCB assembly expertise is now accessible nationwide. With rapid prototyping, reliable assembly, and overnight shipping from providers like FedEx and UPS, manufacturers across the country enjoy seamless service. Advanced communication....
Green Circuits showcased its process engineering expertise by tackling a complex request: double stacking 3,000 capacitors on a 0.250-thickness board. Instead of relying on labor-intensive hand soldering, the team devised a robust, repeatable product....
Selecting the best PCB assembly partner requires evaluating their expertise, service capabilities, quality control, and flexibility. Green Circuits offers turnkey solutions, rigorous testing, and 24-hour order fulfillment. Conveniently based near San....
PCB experts usually agree that automated processes reduce errors during assembly. Modern surface mount technology allows SMT line machines to produce better results more consistently for the broad majority of PCB components.
Effectively compete and beat competing OEMs with a superior quality product. Green Circuits offers quality rapid assembly and manufacturing services to meet any timeline, with some services offering same-day turnaround.
Green Circuits reduces your time-to-market by 50% with turnkey cable assembly services. Serving industries like medical devices, aerospace, and telecommunications, we integrate top components, perform precise pin-to-pin testing, and provide 24-hour q....
With compact circuits increasingly vulnerable to electrostatic discharge (ESD), effective protection is critical. ESD damages cost the electronics industry billions annually. Green Circuits emphasizes facility ESD zones, built-in circuit safeguards,....
Rigid circuit boards remain the most common form of Printed Circuit fabrication. However, as consumer demand for smaller devices increases, manufacturers and engineers are face with the challenge of enabling increased performance in smaller and small....
When a PCB in your smartphone fails, it affects your professional and personal life. PCB failure in a medical device can have far-reaching consequences and affect patient safety. How can common PCB failures be avoided?
Green Circuits enables firms of all sizes to improve their production cycle while reducing manufacturing time and costs by providing an array of turnkey PCB assembly and manufacturing services to meet the needs and requirements of all production size....
DFM (Design for Manufacturing) is a highly-recommended two-part process to help catch and prevent mistakes that can threaten product manufacturing and product performance. Pre-manufacturing DFM can be performed at the receipt of data from the custome....
With the use of sensors and technology in everything from mobile phones to refrigerators to automobiles to wearable medical devices, circuit boards are a component in many different types of products.
Green Circuits has provided fast, quality, and high-volume manufacturing and assembly of complex circuit board development for system-critical components. Green Circuits delivered custom-orders in 5 business days or less. The Counter Drone Company's....
Green Circuits’ process for designing and fabricating high-level printed circuit boards avoids common PCB failure modes that often occur in the electronics industry. Shortcomings during the initial manufacturing process lead to many printed circuit b....
We Have the Quick Turn PCB Prototype Expertise You Need Your company needs Green Ciruits’ expertise in quick-turn PCB prototypes to launch your fledgling electronic product. Our approach to printed circuit board prototype manufacturing is team-based.....
Discover the versatility of rigid-flex PCBs with Green Circuits! Our durable, space-saving designs combine the best of rigid and flex circuits, ideal for industries like aerospace, medical, and consumer electronics. With expert guidelines and a veter....
Efficient PCB design starts early! At Green Circuits, we prioritize EMC and SI considerations from the concept phase to avoid costly errors and delays. Our expertise in high-speed design ensures seamless transitions from schematics to layout, while o....
Counterfeit components pose a serious threat to PCB assembly, impacting quality and reliability. At Green Circuits, we combat this issue with strict purchasing policies and trusted supplier relationships. Our commitment to authenticity ensures top-qu....
Struggling with obsolete or hard-to-find components? Green Circuits excels at sourcing rare parts to keep your projects on track. With trusted distributor networks and proactive solutions, we help clients navigate supply chain challenges efficiently.....
Turning ideas into products demands partners who understand the big picture, deliver prototypes quickly, solve manufacturing challenges, meet deadlines, and scale to mass production. Green Circuits excels in cutting development time in half while mai....
Flex circuits are now essential in compact electronics like smartphones and wearables, offering unmatched space optimization. While rigid PCBs remain cost-effective, high-end manufacturers increasingly favor the versatility of flex circuits. With exp....
Flex circuit assembly stands out for its ability to fit tight, 3D spaces, enabling innovative product designs. Unlike rigid PCBs, flex circuits demand customized pallets, precise heat control, and expert handling to overcome challenges like air cushi....
Green Circuits simplifies custom cable assembly for small to medium production runs, offering seamless integration with PCB development. Our expert team designs high-quality, built-to-order cables, ensuring smooth product development and cost efficie....
Green Circuits offers expert hand PCB assembly for prototypes and small to medium runs, ideal for boards with few components or challenging assembly needs. Our skilled team ensures precision, quality, and fast turnarounds, often within 24 hours. Loca....
Modern IC rework often demands specialized expertise and equipment, especially for technologies like ball grid arrays or quad flat no-leads packages. If your team lacks the tools or expertise, outsourcing to skilled technicians ensures precision and....
Green Circuits combines skillful development and speed to deliver NPIs and prototypes in half the time. With all resources housed in our San Jose facility, we ensure quality and quick-turnaround solutions. Our team works tirelessly, offering hands-on....
Expert planning is the foundation of every successful box build project. At Green Circuits, we collaborate closely with clients, offering precision assembly for industries like aerospace and telecommunications. From design discussions to material sou....
Stay ahead in electronics innovation with Green Circuits’ advanced PCB assembly services. Backed by cutting-edge technology, skilled engineers, and ISO 9000-certified processes, we deliver high-quality prototypes for complex projects—fast. Trusted by....
Green Circuits ensures success in PCB prototype development with expert in-house engineers who manage timelines, costs, and quality. Our detail-oriented team identifies issues early, adapts to last-minute changes, and provides layout advice to stream....
Solder paste printing is the cornerstone of quality PCB assembly, ensuring secure and conductive bonds for surface-mounted devices (SMDs). Precision is key—from creating accurate stencils to applying the right amount of solder paste. At Green Circuit....
Designing PCB assemblies with testing in mind ensures reliability, reduces risks, and improves efficiency. Incorporating testing points and methods early in the design phase minimizes delays and costs. At Green Circuits, we prioritize seamless collab....
Flex and rigid-flex circuits are revolutionizing product design with their space-saving, lightweight, and reliable configurations. Ideal for aerospace, military, and medical applications, these circuits reduce packaging needs, enhance durability, and....
Consistent, on-site training is key to achieving world-class results in PCB assembly. While formal training provides broad knowledge, on-site training empowers technicians to optimize processes and adapt to specific tools, enhancing efficiency and qu....
3D Automated Optical Inspection (AOI) is revolutionizing PCB quality control with its ability to create detailed 3D renders for unprecedented precision. Initially popular in the autonomous vehicle sector, this technology is rapidly reducing inspectio....
Choosing a California-based PCB assembly company like Green Circuits offers cost-effective solutions for small to mid-sized runs, streamlined communication, and faster turnaround times. With ISO-9000 and ITAR Certified services, we ensure world-class....
Prototype PCB assembly thrives on collaboration, with feedback playing a crucial role in improving design, reducing costs, and enhancing quality. Open communication between entrepreneurs, engineers, and PCB manufacturers ensures efficient workflows,....
For fast-turnaround PCB assembly, maximizing machine uptime is crucial. While adding production lines increases capacity, the costs can outweigh the benefits if production volume doesn't rise proportionally. Instead, extending machine usage through n....
Prototype PCB testing is most efficiently handled by clients' in-house engineers. At Green Circuits, this approach ensures cost efficiency, faster turnaround times, and real-world application insights. By focusing on assembly precision and partnering....
Material management is critical to balancing cost and quality in PCB manufacturing. At Green Circuits, we carefully screen materials for durability, thermal stability, and performance to ensure reliability while maintaining competitive pricing. Our s....
Green Circuits delivers end-to-end PCB assembly services to accelerate innovation and reduce costs. From efficient BOM management and expert PCB layout reviews to customized assembly solutions and stringent quality testing, we ensure seamless product....
Green Circuits revolutionizes PCB assembly with cutting-edge processes, delivering reliable, high-quality boards in as little as 3-5 days. Our optimized 10,000-square-foot facility combines modular planning and state-of-the-art technology, ensuring f....
Optimize PCB assembly with Green Circuits' route and retain panelization guidelines. With a maximum array size of 8x10 inches, precise tooling rails, and centered perforations, our standards ensure stability, accuracy, and quality for irregularly sha....
Scored PCB arrays offer key advantages like reduced material costs, enhanced stability, and efficient de-panelization for mid- to large-scale production. Green Circuits ensures quick turnarounds and seamless communication for scored designs, with opt....
Rigid flex circuits combine the best features of rigid boards and flex circuits, offering flexible designs, reduced weight, and high-density applications. With fewer parts and interconnections, they improve reliability and cut costs. Ideal for aerosp....
Achieve precision in PCB manufacturing by adhering to industry standards and using compatible data formats like ODB++ for production design, ASCII for netlists, and Excellon for drilling. Accurate quotes for design, fabrication, and assembly require....
Clear and thorough documentation is key to efficient PCB prototyping. At Green Circuits, we rely on complete netlists, defined Gerber apertures, and 1:1 board outlines to eliminate second-guessing and speed up production. Detailed documentation not o....
Optimize your flex cable design with best practices to reduce costly errors and enhance performance. Focus on balanced circuitry to minimize stress, use ground planes for stability, and design with symmetry to lower the risk of failures. At Green Cir....
Ensure durability and performance with well-designed waterproof enclosures. Choose the right IP rating, seals, and materials to meet your product's environmental needs. Test prototypes for fit, function, and water resistance to avoid costly delays. G....
Power Design Services has invested in the Juki Cube 460, a compact selective soldering system that streamlines through-hole applications with quick setups and exceptional quality. This advanced system eliminates time-consuming hand soldering, deliver....
Prototyping is a powerful tool for turning ideas into reality while minimizing risk and maximizing efficiency. Early prototypes allow for inexpensive failures, provide accurate requirement insights, and give your team time to tackle technical challen....
Transforming prototypes into market-ready products requires careful planning and execution. Prototyping enables extensive testing and refinement, ensuring functionality before production. Partner with a PCB manufacturer that offers layout assistance,....
Optimize product reliability and reduce production costs with flex cable design best practices. Adhering to industry guidelines prevents wiring errors, mechanical failures, and de-lamination while ensuring resistance to heat, shock, and corrosion. Gr....
Power Design Services exhibited at the Rocky Mountain Expo in Denver, leveraging the city’s tech growth to connect with manufacturers and engineers. With increasing opportunities in the region, PDS aims to expand its services to meet rising demand.
Green Circuits offers express PCB assembly services to help you beat the competition. With a 24-hour turnaround, in-house quality control, and a newly expanded facility cutting assembly time by 50%, we deliver unmatched speed and precision. Contact u....
Green Circuits accelerates your product launch with 24-hour PCB prototyping, helping identify flaws before volume runs. Our ISO 9000, ITAR-certified facility reduces prototyping time by 50%, ensuring speed, quality, and cost-efficiency. Get a custom....
Green Circuits’ Prototype Feasibility Study optimizes dimensions, heat control, power, manufacturability, and materials to streamline product development. Trusted by industries like aerospace and medical devices, we’ve contributed to innovations like....
Green Circuits' rapid prototyping accelerates wearable device production with 24-hour delivery and turnkey solutions. Trusted by industry leaders, our ISO 9000 and ITAR-certified services ensure cost efficiency and faster time-to-market.
Power Design Services will be attending BIOMEDevice San Jose, December 7-8, at Booth 219, San Jose Convention Center. This premier event for medtech professionals offers insights on digital device trends, IoT, and strategies for overcoming market ent....
Choose Power Design Services for reliable flex and rigid-flex circuits. From NASA Nano-Satellites to the Halo headset, our ISO 9000, ITAR-certified turnkey solutions deliver speed, precision, and cost efficiency. Call 408-437-1931 for a quote.
Green Circuits helped a client transform their circuit board package into a compact BGA solution, reducing assembly costs and material needs while achieving a plug-and-play design. The new board, the size of a dime, fits seamlessly into an existing B....
Successful SCM strategies center on meeting customer needs quickly and at the lowest possible cost. The simplest way to do this is by integrating all the variables in your production and distribution processes.
At Green Circuits, our PCB prototype assembly process mirrors our turnkey production services, prioritizing efficiency, cost-savings, and quality. From layout reviews to material selection and assembly, we address design challenges early to eliminate....
San Jose, CA — June 29, 2016 — Power Design Services has completed a $500K expansion of its San Jose facility, adding 5,000 sq. ft. for PCB assembly and new state-of-the-art Juki Pick-n-Place equipment, boosting capacity to 18,000 parts per hour. Wit....
Choosing a US-based electronic assembly partner like Green Circuits offers faster product launches, seamless communication, and cost-efficiency. Avoid overseas travel, time zone issues, customs delays, and currency risks while benefiting from lower i....
At Power Design Services, we anticipated the industry's move beyond 0201 components, preparing for challenges like 01005 parts and 0.3mm BGA packages. With meticulous experimentation using advanced nozzles and setups, we've perfected the process. Tod....
Electronic prototypes are vital for refining your product, identifying issues, and ensuring viability before full-scale production. Prototyping helps you understand requirements, reduce rework costs, and eliminate flaws early, resulting in better des....
Flexible printed circuit boards are gaining traction as electronic devices become smaller and more complex. Despite only comprising 15% of the global PCB market, their versatility, cost-efficiency, and durability make them indispensable across indust....
At PDS, we focus on quick-turn prototypes and real-time customer interaction, providing unmatched DRC and DFM support to enhance product design. Unlike companies outsourcing overseas, we prioritize customer service, immediate feedback, and fast turna....
Green Circuits delivers high-quality circuit boards in as little as 3–5 days, leveraging state-of-the-art technology and an optimized 10,000-square-foot facility. Our modular planning ensures flexibility and efficiency, enabling single-day turnaround....
As wearable device competition intensifies, manufacturers must prioritize functionality, cost, and speed to market. Power Design Services delivers advanced PCB design and manufacturing for groundbreaking products like NASA’s Nano Satellites. Located....
Reshoring manufacturing to the US offers unmatched benefits. Green Circuits provides cutting-edge equipment, innovative solutions, and ITAR/ISO-9000 certified quality. Our turnkey services streamline product development from PCB design to inventory,....
Green Circuits proudly contributed to NASA’s Nanosatellite program, building PCBs for TechEDSat-X CubeSats used to study space weather and asteroids. With advanced expertise in turnkey PCB assembly, we offer tailored, cost-effective solutions for div....
A product's success starts with an optimized PCB design. Poor design can lead to costly rework, delays, and quality issues. Green Circuits recommends modular designs, standardized components, automation, and DFA compliance to streamline manufacturing....
Silicon Valley excels in contract manufacturing with cutting-edge technology, expert talent, and fast turnaround times. Proximity to sub-suppliers, advanced distribution networks, and local resources ensure quality and efficiency. Green Circuits offe....
Green Circuits delivers rapid prototypes and production with 24-hour turnaround for urgent projects. Our turnkey services, from PCB design to shipping, ensure cost-efficient, high-quality results. Trusted for groundbreaking innovations like NASA's Na....
The proposed Flexible Hybrid Electronics Manufacturing Innovation Institute (FHE MII) in San Jose will elevate Silicon Valley’s standing as a leader in flexible electronics. By fostering a specialized workforce and scaling manufacturing expertise, th....
Optimize your flex circuit designs with Green Circuits. From static to dynamic applications, our expert reviews reduce errors, save time, and improve flexibility in product development. Trusted by industries like automotive, medical, and aerospace, w....
Green Circuits offers fully-integrated box build assembly solutions, handling everything from design to shipping in-house. With our ISO-9000 and ITAR certifications, state-of-the-art equipment, and veteran expertise, we deliver customized, high-quali....
When comparing contract manufacturers, prioritize quality, expertise, and responsiveness over price. Green Circuits excels in PCB design, assembly, and testing, with an 8,000 sq. ft. ESD-controlled facility and ITAR/ISO-9000 certifications. Offering....
Reduce costs and accelerate your go-to-market timeline with Green Circuits. Our expert team offers PCB layout reviews, material sourcing, and full-service PCB assembly, streamlining your product development. With ITAR, ISO 13485, and AS-9100 certific....
Green Circuits offers end-to-end PCB services, from design to delivery, ensuring cost savings and seamless production. Our ISO-9000 and ITAR-certified team delivers high-quality, quick-turn solutions. Trusted by NASA and industry leaders, we streamli....
Flex circuits offer unmatched flexibility, reliability, and durability, ideal for industries like aerospace and medical devices. Their compact design reduces weight, withstands high temperatures, and simplifies circuitry, saving time and costs. Green....
Green Circuits partners with clients to deliver cost-efficient pre-production solutions and groundbreaking new product development. From prototypes like Freedom Innovation’s bionic knee to NASA’s TechEDSat-X, we ensure quality through in-house design....
Green Circuits proudly supports American manufacturing, offering specialized PCB solutions nationwide. From prototypes to volume orders, our in-house expertise, turnkey capabilities, and advanced facilities ensure quick turnarounds, high quality, and....
